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Copper Bus Bar Busbar Current Carrying Capacity Chart

Introduction

Copper bus bars are used for transmitting electrical power within a building or a facility. They are used for high current applications and are preferred over cables due to their higher current carrying capacity, lower resistance, and better heat dissipation. In this article, we will discuss the copper bus bar busbar current carrying capacity chart in detail.

Copper Bus Bar Busbar Current Carrying Capacity Chart

What is a Copper Bus Bar?

A copper bus bar is a flat piece of copper that is used for carrying high current electricity. They are usually rectangular or square in shape and can be solid or hollow. Copper is preferred for making bus bars due to its high electrical conductivity, excellent corrosion resistance, and good thermal conductivity.

Copper Bus Bar

Busbar Current Carrying Capacity Chart

The busbar current carrying capacity chart is a table that provides information about the maximum current that a particular size of copper bus bar can carry without overheating. The current carrying capacity of a bus bar depends on various factors such as the size of the bus bar, the number of conductors, the type of insulation, and the ambient temperature.

Busbar Current Carrying Capacity Chart

Factors Affecting Busbar Current Carrying Capacity

The following factors affect the current carrying capacity of a copper bus bar:

  • The size of the bus bar
  • The number of conductors
  • The type of insulation
  • The ambient temperature
  • The type of cooling system used

Size of the Bus Bar

The size of the bus bar is one of the most important factors that determine its current carrying capacity. The cross-sectional area of the bus bar determines the amount of current it can carry without overheating. The larger the cross-sectional area, the higher the current carrying capacity of the bus bar.

Size Of The Bus Bar

Number of Conductors

The number of conductors that are connected to the bus bar also affects its current carrying capacity. When multiple conductors are connected to a single bus bar, the current carrying capacity of the bus bar decreases. This is because the heat generated by each conductor adds up and can cause the bus bar to overheat.

Number Of Conductors

Type of Insulation

The type of insulation used on the bus bar also affects its current carrying capacity. Insulation helps to prevent the bus bar from coming into contact with other conductive materials and causing a short circuit. Some types of insulation can withstand higher temperatures and are therefore better suited for high current applications.

Type Of Insulation

Ambient Temperature

The ambient temperature of the environment in which the bus bar is installed also affects its current carrying capacity. Higher temperatures reduce the current carrying capacity of the bus bar as they increase the resistance of the copper and cause it to overheat. It is important to factor in the ambient temperature when selecting a bus bar for high current applications.

Ambient Temperature

Type of Cooling System Used

The type of cooling system used also affects the current carrying capacity of the bus bar. Cooling systems help to dissipate the heat generated by the bus bar and prevent it from overheating. Some cooling systems are more effective than others and can increase the current carrying capacity of the bus bar.

Type Of Cooling System Used

Busbar Current Carrying Capacity Chart Example

The following is an example of a busbar current carrying capacity chart for a 3-phase AC system with an ambient temperature of 40°C:

Bus Bar Size (mm)Current Carrying Capacity (Amps)
25 x 3300
32 x 3400
40 x 3500
50 x 6800
63 x 61000
80 x 61200
100 x 102000
125 x 102500
160 x 103200
200 x 205000

Conclusion

The copper bus bar busbar current carrying capacity chart is an important tool for selecting the right size of bus bar for high current applications. It is important to factor in the size of the bus bar, the number of conductors, the type of insulation, the ambient temperature, and the type of cooling system used when selecting a bus bar. By using the busbar current carrying capacity chart, you can ensure that your electrical system is safe and reliable.

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